Overview
Qualimark employed its expertise and experience in designing and developing the world’s most successful Fully Automatic Flat Bread Production Line. With our Flat Bread Production Line you will experience the efficiency and reliability of our 360° Chapati Baking Machine, designed for minimal maintenance and maximum productivity.
This machine is a complete production line for Flat Breads consisting six essential units – Doughball Making Unit, Pressing Unit, Roasting Unit, Transfer Conveyor, Cooling Conveyor, and Staking Unit to streamline your chapati production process from start to finish.
This Fully Automatic Flat Bread Production Line works on Three conveyor system and 360-degree chapati baking technology, advanced precision motor and gearbox that promises high rate of production with optimum chapati cooking/roasting.
Precision-engineered product with Unique Features
Fully Costomizable As Per Customer Need
End To End Solution
Suitable For Multi Product
Higher Product Capacity machine
360° Chapati Baking
Existing Flat Bread Production Lines designs just focus on heating chapati from only two sides, making 1/3 part of chapati devoid of proper heat for baking. Qualimark’s unique 360° Flat Bread Production Line is a state-of-the-art solution designed and developed in-house to ensures that heat spreads equally in the machine from all sides and revolutionize chapati production with its advanced features and less maintenance requirements. The burners working on this process ensure perfectly roasted chapatis from all the sides, improving the overall quality of chapati.
Less Maintenance
This Fully Automatic Flat Bread Production Line is designed with a focus on reducing maintenance requirements, ensuring long-term reliability and efficiency. Qualimark’s Automatic Flat Bread Production Line is extremely compact with fewer rotational parts compared to existing machines in the market. With 50% less burners and electric parts and only one conveyor compared to three in normal machines in the market, Qualimark’s Flat Bread Production Line requires very less maintenance during the course of operations.
Advantages
- Our Fully Automatic Flat Bread Production Line offers 360° baking, ensuring even cooking and consistent quality across all flatbreads.
- With a focus on less maintenance, our production line reduces downtime and keeps your operations running smoothly.
- Tailored to meet your specific needs, our production line is fully customizable, allowing you to optimize it according to your production requirements.
- Our production line provides an end-to-end solution, covering everything from dough preparation to baking, cooling, and packaging.
- Versatile and adaptable, our production line is suitable for producing a variety of flatbreads, including chapatis, tortillas, and more.
- With a production capacity of up to 5000 flatbreads per hour, our machine ensures high output and efficiency for your production needs.
- The variable speed option allows you to adjust the production speed according to demand, maximizing flexibility and efficiency.
- Our production line accommodates a wide range of doughball weights, from 20 to 125 grams, catering to different product specifications.
- Choose between electric or pneumatic cutting technology for precise and efficient doughball cutting, tailored to your preferences.
- Our production line is compatible with various types of flour, including wheat, refined wheat (maida), corn, and mixed flour, offering versatility in ingredient choices.
Technical Specification
-
- Type
Doughball Making Unit
-
- Production Capacity
- Upto 5000 / Hr.
-
- Doughball Weight
- 20 – 125 Gm
-
- Doughball Cutting Technology
- Electric / Pneumatic
-
- Variable Spee Option
- Yes
-
- Suitable Material
- Wheat / Refined /Wheat (Maida) / Corn /Mixed Flour
-
- Type
- Pressing Unit
-
- Production Capacity
- Upto 5000 / Hr.
-
- Chapati Weight
- 20 – 125 Gm
-
- Chapati Thickness
- 1 – 5 mm
-
- Chapati Diameter
- Upto 12″
-
- Pressing technology
-
Hydraulic / Pneumahc / Mechanical
-
- Humbers of Punches
- 1/2/4
-
- Hot Prass Optien
-
Yes
-
- Type
- Roasting Unit
- Transfer Conveyor
-
- Conveyor Technology
- Three Conveyor
- Single Conveyor
-
- Material Type
- SS304
- SS304 / Rubber
-
- Variable Speed Option
- Yes
- Yes
-
- Heating Technology
- Gas
-
- Auto Ignition Option
- Yes
-
- Gas Safety Option
- Yes
-
- Type
- Cooling Conveyor
-
- Conveyor Technology
- Multi Conveyor
-
- Material Type
- SS304
-
- Number of Conveyor
- 3/5/7/9/11
-
- Variable Spee Option
- Yes
-
- Forced Cooling Option
- Yes
-
- Type
- Staking Unit
-
- No. of Collection Unit
- 2
-
- Technology
- Motor Based
-
- Counting Option
- Yes
-
Note: All Above Technical Specifications Are Customizable As Per Need. Final Size, Weight And Capacity Are Subject To Exact Requirement Of the Customer. Suitable Food Products: Chapati (Un /Semi / Fully Cooked) / TortilIa / Plain Paratha (Round) / Stuff paratha (Round) / Thepla / Puran Poli / Puri
